CPG factory realizes massive wins through Autonomous Maintenance with Weever.

Andy Pritchard  |   July 19, 2022  |    5 min read

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TABLE of contents

    1 // The Situation

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    Mark is a Maintenance Manager with a global CPG company. He was spending about 30% of his day manually inputting data from paper forms and battling spreadsheets to get the information he need to report to his leadership team.

    Mark was frustrated with his Autonomous Maintenance program for many other reasons:

    • He was spending a lot of time training part-time employees that left the company soon after.
    • Operators were constantly forgetting steps or completing them incorrectly.
    • Inspections were missed and the promised data to inform proactive maintenance was not being realized.
    • Sharing data with other business systems

    Something needed to change...

    2 // The Implementation

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    Mark was attracted to Weever because of its one, predictable site license that meant he could get everyone involved without having to worry about licensing “seats”.

    Also, due to high staff turnover, he needed a solution that would provide real-time instructions and was very user-friendly.

    • Mark worked with Weever’s Customer Success team to digitize his paper CIL and centerline forms.
    • He set up a small internal team to test the platform on a single line first before rolling the final solution across the entire plant.
    • With a highly successful initial launch, the team expanded to all lines across the entire site and today they are averaging over 1,500 AM submissions per month.
    • Mark used the insights from Weever to determine inspections that could be eliminated from the program to increase efficiency and simplify the process.
    • The automated reporting gave him back a few hours each day that he now uses more proactively.

    3 // The Results

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    Program performance has increased by over 500% with over 50,000 5S, CIL and Centerline submissions since launch.

    • Weever on-demand, real-time instruction saved Mark countless hours in training and enhanced CIL compliance.
    • Real-time completion visibility provided immediate insights into areas of focus.
    • Weever is now the go-to workflow management solution used across all departments to gather frontline data, automate workflows and real-time reporting.
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    Your Ultimate Guide to Autonomous Maintenance

    Everything you need to know about how Autonomous Maintenance works and the best practices gleaned from our 10+ years of experience helping organizations achieve success.

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