Breakdown Analysis & Management

Microsoft Power BI Template

TABLE of contents

    Customizable Reporting Dashboard

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    How does Machine Breakdown Analysis Work?
    • Breakdown maintenance is maintenance performed on a piece of equipment that has broken down, faulted, or otherwise cannot be operated. 
    • Unplanned breakdown maintenance can be more costly than preventive maintenance, because it typically causes downtime and interrupts production.
    • The goal of breakdown-maintenance is to fix something that has malfunctioned. 
    • While preventive maintenance is performed in order to keep something running, breakdown maintenance occurs when a machine failure is unplanned. 
    • Usually will require root cause analysis, risk assessment and CAPA.
    Why is Machine Breakdown Analysis Important?
    1. Reduces machine downtime.
    2. Provides valuable intel to reduce likelihood of breakdowns recurring.
    Why Digitize Machine Breakdown Analysis?

    Digitization of paper forms and spreadsheets saves time, ensures compliance and increases visibility and accountability.

    1. Increase Accountability & Visibility - Real-time alerts and digital tracking ensures accountability. Supervisors can take action quickly if something goes wrong.
    2. Ensure Compliance - Ensure the process is followed correctly. Captured data is clearer and easy to understand for reporting.
    3. Enhance Efficiency and Productivity - More accessible and simplified allowing staff to get it done. Automated reporting reduces manual data inputting requirements.

    Machine Breakdown Analysis

    • Customizable Form Templates.
    • Easy to use and accessible data capture tool.
    • Build and manage schedules.
    • Guide staff through the process with on-demand instruction.
    • Automate workflows and real-time reporting dashboards.
    Solve Breakdowns with Weever

    Do it all with Weever. View all solutions.

    Production Line Cleaning & Sanitation Checklist

    Knowledge Center

    Abnormality Reporting

    CAPA (Corrective & Preventive Action)

    Shift Duty Roster

    Root Cause Analysis (RCA)

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