Simple 5S implementation action plan
Although there are 5 steps that are defined by the S’s, the methodology is better understood as a 3 Phase process: (1) Plan, (2) Blitz and (3) Momentum.
Proactive Safety: How Walmart Utilizes Weever to Drive Safety Excellence
Discover why Kody has found Weever, an innovative operations management software platform specializing in Food and CPG manufacturing, to be an indispensable tool for managing Walmart’s BBSO program.
Unlock the Potential of Your Factory
Embrace the Paperless Revolution for Enhanced Productivity, Visibility, and Compliance. In the era of digital transformation and automation, factories have experienced remarkable technological advancements. Yet, astonishingly, many factories still rely on mountains of paper to capture data, manage workflows, and generate KPI reports on the factory floor.
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5 things you need to know to effectively digitize inspection schedules.
Watch this 12 minute webinar video to learn about best practices and common pitfalls to avoid in setting up your Inspection Schedules.
The Importance of Digital Data Capture for Real-time Visibility, Compliance, and Efficiency
How to Unlock Manufacturing Success with Rich Frontline Data Capture. In a highly competitive manufacturing environment, success hinges on your ability to adapt and thrive. Digital data capture is a powerful tool that can help you achieve this by providing real-time visibility, ensuring compliance, and enhancing operational efficiency.
Unlock the Power of Engagement with Weever
Empower, Enable and Energize your Frontline Employees. Are you struggling to retain and engage employees to drive operational excellence? Unlock the full potential of your frontline employees with Weever.
How to Maximizing 5S Impact Through Action Items
When audits report failures, and these issues are not acted upon, it erodes the faith of auditors and frontline staff in the program’s effectiveness. The Solution: Effective Action Item Management. Let’s explore.
How to Maximize 5S Program Effectiveness with Automated Digital Schedules
To ensure the sustained success of a 5S program, CI Managers need an efficient way to schedule and assign 5S audits and other related events. Let’s explore how automated digital schedules will help you maximize the impact of your 5S program.
How to digitize your 5S audits and get the most out of your 5S program
It’s time to take your 5S audit to the next level by digitizing the process. This blog post will guide you through the steps to digitize your 5S audit while making the journey both professional and fun!
Behavior-Based Safety Observations (BBSO) Ultimate Guide
Instructions, customer stories and best practices on setting up and
managing an effective BBSO program to help you avoid over 90% of
workplace incidents that result from at-risk behaviors.
Step-by-Step Guide to running a successful Safety Observation Program
In this practical guide, we’re going to break down the process, ensuring that you become a BBS expert and lead your team towards a safer, happier workplace.
The Benefits of using a Peer-to-Peer methodology for your Behavior Safety Observations
Peer-to-peer behavior-based safety observation programs offer several advantages over a more centralized data capture approach. These programs leverage the power of employees observing and providing feedback to their peers on safety behaviors.
Boosting Safety and Efficiency: The Top 5 Benefits of a Behavior Observation Safety System in Manufacturing
The practice of Behavior-Based Safety can have a massive positive impact on the health and safety of your site. The methodology is relatively simple to implement, make safety more “top-of-mind” to staff and, ultimately, reduce incidents. Here are the Top 5 Benefits for implementing a Behavior Observation Safety System that we have witnessed with our customers:
Behavior-Based Safety Observations Best Practices
Behavior Based Safety Observation programs (or BBSOs) have a 50 year track record of helping staff identify at-risk behavior and helping build safety-first work cultures. Many companies struggle with their BBSO programs due to poor employee adoption, tedious paper-based processes, and difficulty viewing trends in their data. Today we will highlight some best practices from a safety leader who has made their facility safer with BBSO.
5S Audit Scorecard
Download a free 5S Audit Spreadsheet template you can adapt to your unique requirements.
Behavior-Based Safety Observation Sample Questions
Behavior-Based Safety Observations (BBSO) require staff to fill out observation forms featuring questions. But what questions to ask? Let’s dive in.
Free 5S Audit Form Templates
Download a free 5S Audit Spreadsheet template you can adapt to your unique requirements.
Better Continuous Improvement Data through Digital Transformation
Juan is a process engineer with a decade of experience helping CPG manufacturers implement continuous improvement processes. In his latest role he found himself working at a small division of a large national food manufacturer that was just taking its first steps towards lean manufacturing and operational excellence.
Practical Guide to how to execute the 5S Methodology
Although there are 5 steps that are defined by the S’s, the methodology is better understood as a 3 Phase process: (1) Plan, (2) Blitz and (3) Momentum.
The benefits of 5S for food manufacturing companies
Aside from the cultural shift towards lean manufacturing that quick 5S wins can bring for your teams, there are over 50 years of well documented benefits worth discussing. 5S methodology will bring you improvements in productivity, safety,
waste reduction, employee engagement, and staff morale.
Why should manufacturers do 5S? Is 5S right for you?
If you are uncertain whether 5S is right for your facility askyourself and your team the following questions.If the answer was “yes” to one or more of these questionsyou may find 5S to be very beneficial to your organization.
Streamlining Operations with 5S Lean: A Practical Implementation Guide
In the realm of process optimization, the 5S Lean methodology stands tall, embodying a journey divided into 3 distinct yet interconnected phases: (1) Plan, (2) Blitz, and (3) Momentum. By harmonizing these phases, the 5S Lean approach brings transformative change to workplaces.
Practical Guide to Optimizing Manufacturing Workstations using the 5S Methodology
The 5S methodology optimizes workstations to enhance productivity. Clutter is the enemy of efficiency. The goal of 5S is to reduce clutter so that frontline staff have efficient access to tools they need to move production forward.
How to score a 5S Audit: Mastering the art and science of 5S audits
A 5S audit serves as a litmus test for how effectively an organization has embraced the principles of 5S. Achieving a high score in this audit signifies a commitment to excellence, efficiency, and continuous improvement. The 5th “S” stands for Sustain (Shitsuke), which is a long term proposition that involves regular auditing and training.
What is a PTW system and why is it important?
A Permit to Work (PTW) system is a formal documented system, used to control high-risk, nonstandardized activities. They are usually issued by a manager or supervisor and allow a person or group of people to carry out a task, under strict controls.
USA Food Manufacturing Compliance Requirements
Compliance for manufacturing organizations is comprised of technical, legal and corporate requirements, regulations and practices manufacturers must comply with in order to produce and market products. Numerous areas of compliance can come to bear on manufacturers directly or indirectly, including: Product safety Health, safety, and environmental impact Data protection Export controls Anti-corruption IT safety and…
Free Behavior-Based Safety Observation (BBSO) Training PowerPoint Presentation .pptx
Free Behavior-Based Safety Observation Training Presentation Download the Free BBSO Training Presentation MS PowerPoint .pptx file. Instant download. Behavior-Based Safety Observations Preview text Customize pre-built templates. Guide staff with on-demand instructions, call-outs and tutorials. Capture photos, sketches and digital signatures. Automated alerts and create investigation action plans. Automate dashboard reporting and share data with other…
Free Behavior Based Safety (BBS) Observations MS Word Template
Free Behavior Based Safety (BBS) Observations Template Download the Free Observation Template (MS Word) Download the Word Doc Template Get the free templates delivered to your email. Download the Ultimate Guide to Behavior-Based Safety Observations (BBSO) Download the Guide Over 2 million jobs completed for over 100,000 users worldwide. View Testimonials Upgrade your Behavior-Based Safety…
7 Tips to ensure successful 5S Audits
The steps involve the worker going through everything in a space, deciding what’s necessary and what isn’t, putting things in order, cleaning, and setting up procedures for performing these tasks on a regular basis.
Simple 5S implementation action plan
Although there are 5 steps that are defined by the S’s, the methodology is better understood as a 3 Phase process: (1) Plan, (2) Blitz and (3) Momentum.
5S Overview – What is it?
In order to be profitable and compete in a global market every company has to effectively steward its resources. It’s been said that waste is a thief. In manufacturing, where waste can take several different forms including wasted time, energy, movement, or materials, this is especially true.
5S Auditing Best Practices
A crucial part of Sustain is completing regular 5S Audits, which help maintain gains from your 5S Action Plan and also find new ways to make your workstations more efficient, safe, and productive over time.
Measure the Real Impact of your 5S Audits with Cycle-based Activity Timing
Cycle time is the duration of one production cycle, and it can be used as a metric to identify improvement opportunities in a manufacturing process. By measuring cycle time, managers can identify bottlenecks, waste, and inefficiencies, and develop strategies to improve the process.
5S Best Practices
The 5S methodology is a simple practice that helps your organization realize efficiency gains quickly by optimizing the cleanliness, order and organization of each workstation. There are some common pitfalls that organizations can encounter when implementing a 5S program. Here are some 5S best practices that will ensure a better chance at success.
State of the Food Manufacturing Sanitation Industry Report 2023
Learn more about the food production line sanitation industry from the people who manage the work, including challenges and opportunities, training and retention, regulations, software and technology, and continuous improvement.
What Is A Skills Matrix And How to Create It?
A skills matrix is a framework used to understand employees’ skills and, most importantly, the gap between current and required skill level.
Filter your Skills Matrix Report by Shift, Role and Course
Skills Matrix Update The Training Manager Skills Matrix report has been updated to allow administrators to filter and sort by Role, Shift and Course making it easier to identify skills gaps and training opportunities. Here how you use the new filters: Click on the Shift or Role sorting arrows to sort the list in ascending…
Proactive Safety: How Walmart Utilizes Weever to Drive Safety Excellence
Discover why Kody has found Weever, an innovative operations management software platform specializing in Food and CPG manufacturing, to be an indispensable tool for managing Walmart’s BBSO program.
How to Comply with New OSHA Digitized Reporting Regulations
OSHA (Occupational Safety & Health Administration) is responsible for protecting worker health and safety in the United States. To comply with OSHA requirements employers must document work-related injuries and illness using 3 forms: Form 300 Log of Work-Related Injuries and Illnesses – overview of incidents for a given year. Form 300A Summary of Work-Related Injuries…
Unlock the Potential of Your Factory
Embrace the Paperless Revolution for Enhanced Productivity, Visibility, and Compliance. In the era of digital transformation and automation, factories have experienced remarkable technological advancements. Yet, astonishingly, many factories still rely on mountains of paper to capture data, manage workflows, and generate KPI reports on the factory floor.
The Costs of Non-Compliance for Food Manufacturers
The cost of non-compliance for FDA violations can vary depending on several factors, including the nature and severity of the violation, the scale of the operation, and the history of compliance of the manufacturer. Some potential costs associated with FDA violations for food manufacturers may include:
100+ year-old syrup manufacturer gets machines rolling faster with Weever
Monin was drowning in paper and looking for a system that would ensure compliant workflows and automate KPI reporting insights to inform continuous process improvement, all without overwhelming operators.
Announcing a new collaboration between Fiix and Weever
A new partnership announced today between Fiix Inc. and Weever makes it easier than ever for companies to embrace the power of Industry 4.0 technology to connect maintenance and operations, streamline processes, and use real-time data to bolster the health and performance of both assets and staff.
