Continuous Improvement Programs
5S Workstation Optimization
Ensure workstations are optimized correctly and improvements are sustained by documenting Sort, Set in Order and Shine steps including photos and videos.
6S Lean: 5S + Safety
Ensure 6S Lean (5S + Safety) audits are completed correctly including photos or video capture.
Abnormality Reporting
Make it easy for staff to report Process Abnormalities and for managers to initiate PDCA projects.
Autonomous Maintenance
Provide cleaning, inspection and lubrication (CIL) instructions and manage schedules. Automatically escalate failed inspections.
Behavior-Based Safety Observations
Erradicate 90% of facility safety incidents, which are caused by at-risk behaviors, not conditions.
Incident & Near Miss
Accessible and customizable template to capture what you need to initiate and manage investigations.
Kaizen
Digitize Kaizen workflows and promote continuous improvement from small, ongoing, incremental positive changes.
One Point Lessons (OPL)
Streamline and optimize your workplace with our user-friendly digital software solution for Lean One Point Lessons, improving efficiency, knowledge sharing, and problem-solving.
Poka Yoke
Eliminate errors and improve operational efficiency with our intuitive poka yoke digital software solution, providing real-time error prevention and process optimization for your organization.
Continuous Improvement Dashboards
Customizable reporting dashboards.
5S Audit Report
Where, when and by whom are 5S audits occurring. What are the average scores by line, shift, etc. and what are the key outcomes?
Abnormality Reporting (F-Tag)
Who is submitting Abnormality reports, where are they occurring, and what are the outcomes?
Autonomous Maintenance Report
Is your Autonomous Maintenance scheduling being followed? What is compliance and failure rate by line, machine, shift, etc.?
Ultimate Guide to Success with 5S
How-to instructions, best practices, and customer stories to help you set up and manage a highly effective and impactful 5S program.
How-to instructions, best practices, and customer stories to help you set up and manage a highly effective and impactful 5S program.
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Making Better Continuous Improvement Data Available Via Digital Transformation
Juan Vizcaya is a process engineer with a decade of experience helping CPG manufacturers implement continuous improvement processes. Juan’s goal was to support the implementation of a lean manufacturing system. To do that he needed data on production, productivity, and other general metrics and inputs required for OEE calculations.
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