Business Solutions Lead

The Benefits of Autonomous Maintenance

When properly implemented, AM can have a massive impact on the efficiency and profitability of a factory by reducing downtime, unplanned stoppages, while increasing OEE. The basic promise of AM is that it “outsources” simple maintenance tasks to operators which relieves maintenance teams to focus on more proactive concerns.

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What is Autonomous Maintenance?

Autonomous Maintenance, or AM, is part of the Total Productive Maintenance (TPM) school of Lean Manufacturing. It is one of the 8 TPM pillars which aims to increase the productivity of a plant in a sustainable way.

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Autonomous Maintenance Ultimate Guide

Everything you need to know about how Autonomous Maintenance works and the best practices gleaned from our 10+ years of experience helping organization achieve success.

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6 critical success factors of Behavior-Based Safety Observation Programs (BBSO)

Before you being rolling out your Behavior-Based Safety Observation program, you should consider the following questions. Determining the answers to these questions will ensure a flawless rollout and save time and headaches down the road.

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Behavior-Based Safety: A Brief History

The almost century-long history of Behavior-based safety began with research conducted by Herbert William Heinrich in the early thirties. Mr.Heinrich worked for Traveler’s Insurance Company in the early thirties. He reported that roughly 90% of all accidents, injuries, and illnesses were the result of what he called “worker errors.”*

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Behavior-Based Safety Observations Best Practices

Behavior Based Safety Observation programs (or BBSOs) have a 50 year track record of helping staff identify at-risk behavior and helping build safety-first work cultures. Many companies struggle with their BBSO programs due to poor employee adoption, tedious paper-based processes, and difficulty viewing trends in their data. Today we will highlight some best practices from a safety leader who has made their facility safer with BBSO.

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proactive measures

A Digital Do-Over: Transforming a Failing BBSO Program with Tech

Michael is the HSE manager working in a medium-sized factory in New Jersey. They implemented their own BBSO program, rolling out a paper-based system.

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Martin SC saves over $70K per year with Weever

Weever specializes in digitizing operational workflows. We work with organizations of all shapes and sizes who are frustrated with paper forms and spreadsheets. They want to save money, become more efficient, and spend their time more wisely.

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Episode 2: Successful Digital Adoption Requires Patience and Purpose with Paul Nadolski, Continuous Improvement Manager at Kerry

In this episode, we are joined by Paul Nadolski, Continuous Improvement Manager at Kerry. Paul talks about why it’s important to build good habits before implementing technology, why defining the problem is the first piece to coming up with great solutions, and the importance of empathy and soft skills in manufacturing.

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Behavior-Based Safety Observations (BBSO) Ultimate Guide

Instructions, customer stories and best practices on setting up and
managing an effective BBSO program to help you avoid over 90% of
workplace incidents that result from at-risk behaviors.

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