Welcome to the Digitization Mavericks Blog.

Digitization Mavericks is dedicated to helping manufacturing leaders drive efficiency, quality, and safety through digital transformation.

Topics covered include 5S Auditing, Operational Excellence, proactive safety, quality management, and sanitation. The articles provide actionable insights and best practices to help you get the most out of your factory floor.

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Out-of-tolerance checks best practice – conditional number fields

Autonomous Maintenance Inspections Autonomous Maintenance, a focus for many of our customers, requires machine operators…

Overview of Food Production Sanitation Regulations

In response to a growing number of foodborne illness outbreaks, the Food Safety Modernization Act (FSMA) of 2011 shifted the focus from responsive contamination management to preventing food safety problems before they occur and recognizes the importance of strong foodborne illness and outbreak surveillance systems.

Pain Points Solved with 5S

When planning your 5S implementation, it is important to align the program’s objectives and benefits with the strategic priorities of your organization.

Peer-to-Peer Safety Observations: Fostering a Safety Culture

Foster a safety culture with peer-to-peer safety observations. Learn effective strategies and tips to improve workplace safety and collaboration.

Predictive vs. Preventive Maintenance: Which is Better for Manufacturers?

Predictive vs. Preventive Maintenance: Which is Better for Manufacturers? Compare predictive and preventive maintenance for…

Proactive Measures for Ensuring Compliance in Regulated Industries

Proactive safety is about preventing incidents before they occur. What are some simple and practical steps you can take to be more proactive now?

Proactive Measures in Manufacturing: Leveraging Weever Software for a Safer Workplace

Implement proactive measures to boost efficiency and safety in manufacturing. Discover how Weever Software facilitates early issue detection and streamlined operations.

Proactive Safety: How Walmart Utilizes Weever to Drive Safety Excellence

Discover why Kody has found Weever, an innovative operations management software platform specializing in Food and CPG manufacturing, to be an indispensable tool for managing Walmart’s BBSO program.

Production Line Cleaning & Sanitation Types

Cleaning and sanitation programs are the backbone of creating a safe plant environment for employees and for the food it produces.
Food processing and packaging equipment accumulate grease, carbonized residue, seasonings, proteins, harmful bacteria, biofilms, adhesives, labels, and many other contaminants that traditionally take significant time to clean.

Real-World Examples of Autonomous Maintenance in Action

Explore real-world autonomous maintenance examples and see how companies are achieving efficiency and reducing downtime in practical ways.

Reducing Defects through Proactive Monitoring with Weever’s Abnormality and Defect Detection

Reducing Defects through Proactive Monitoring with Weever’s Abnormality and Defect Detection Reduce defects with Weever’s…

Safety Observations in Manufacturing: A Practical Guide

Enhance safety observations in manufacturing with our practical guide. Learn essential tips and industry trends to boost workplace safety efficiently.

Scheduling 5S Audits: Implementation Guide

The scheduling of 5S audits is instrumental in fostering a culture of continuous improvement, as it ensures regular and systematic evaluations of workstations.

Seven Steps to Effective Autonomous Maintenance

Learn the 7 steps of autonomous maintenance PPT for effective and proactive equipment care. Master maintenance tasks to boost productivity effortlessly.

Seven Steps to Effective Autonomous Maintenance

Discover the 7 steps of autonomous maintenance PPT to boost efficiency, enhance equipment reliability, and streamline maintenance processes effectively.

Seven Steps to Effective Autonomous Maintenance

Master effective maintenance with our 7 step autonomous maintenance guide for improved efficiency and reduced downtime.

Simplifying Preventive Maintenance by Operators with Weever’s Automated Workflows

Simplifying Preventive Maintenance by Operators with Weever’s Automated Workflows Streamline preventive maintenance with Weever’s automated…

Social Distancing within the Factory

Most manufacturing is an essential service and must continue during the outbreak of COVID-19. However,…

Standardizing CIL Practices Across Your Organization Using Weever’s Digital Platform

Standardizing CIL Practices Across Your Organization Using Weever’s Digital Platform Learn how Weever helps standardize…

Standardizing CIL Standard Operating Procedures (SOPs) with Weever

Standardizing CIL Standard Operating Procedures (SOPs) with Weever Discover how Weever simplifies and standardizes CIL…

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State of the Food Manufacturing Sanitation Industry Report 2023

Learn more about the food production line sanitation industry from the people who manage the work, including challenges and opportunities, training and retention, regulations, software and technology, and continuous improvement.

Step-by-Step Facility-wide Implementation Roadmap

The successful implementation of 5S digitization in manufacturing and warehouses requires a thoughtful and strategic approach. This step-by-step guide outlines key considerations and actions to ensure a smooth transition to digital auditing processes.

Step-by-Step Guide to running a successful Safety Observation Program

In this practical guide, we’re going to break down the process, ensuring that you become a BBS expert and lead your team towards a safer, happier workplace.

Steps to Mastering Autonomous Maintenance with Weever: A Guide for Industry Professionals

Steps to Mastering Autonomous Maintenance with Weever: A Guide for Industry Professionals Master autonomous maintenance…

Streamlining Clean, Inspect, Lubricate (CIL) Processes with Weever: Boosting Maintenance Efficiency

Streamlining Clean, Inspect, Lubricate (CIL) Processes with Weever: Boosting Maintenance Efficiency Boost maintenance efficiency with…

Streamlining Data Collection with Digital Observation Forms

Proactive safety is about preventing incidents before they occur. What are some simple and practical steps you can take to be more proactive now?

T-Card Racks: A Simple Guide to Visual Management

Understand the T-card rack system for effective task management. Learn its components, benefits, and how to choose the right one for your workflow needs.

Tailoring Program Templates for Diverse Manufacturing Needs

Proactive safety is about preventing incidents before they occur. What are some simple and practical steps you can take to be more proactive now?

The 3 EEEs of Sustainable Frontline Employee Engagement

Are you part of the 71% of executives that say Employee Engagement is critical to the company’s success?
In order to foster a culture of excellence you need to increase engagement of your employees by ensuring they are Empowered, Energized and Enabled.

The 7 Principles of Behavior-Based Safety Observations

Geller’s 7 principles serve as a foundational framework for implementing effective Behavior-Based Safety Observation programs. By adhering to these principles, organizations can create safer work environments, reduce accidents, and cultivate a culture where safety is prioritized by all.

The 7 Steps of Cleaning & Sanitizing food production lines

Regulatory bodies and food safety programs worldwide have their own slightly varied versions for properly cleaning and sanitizing food contact surfaces and equipment. However, this list, provided by the NSF overviews the most commonly suggested steps among the different renditions.

The Autonomous Maintenance Pillar: Foundation for Success

Explore how the autonomous maintenance pillar boosts productivity, reduces downtime, and sets a solid foundation for operational success.

The Benefits of Automated Audit Checklists in Manufacturing

Proactive safety is about preventing incidents before they occur. What are some simple and practical steps you can take to be more proactive now?

The Benefits of Autonomous Maintenance

When properly implemented, AM can have a massive impact on the efficiency and profitability of a factory by reducing downtime, unplanned stoppages, while increasing OEE. The basic promise of AM is that it “outsources” simple maintenance tasks to operators which relieves maintenance teams to focus on more proactive concerns.

The Benefits of Standardized Program Templates in Manufacturing

The Benefits of Standardized Program Templates in Manufacturing Standardized program templates streamline manufacturing, enhance efficiency,…

The Benefits of using a Peer-to-Peer methodology for your Behavior Safety Observations

Peer-to-peer behavior-based safety observation programs offer several advantages over a more centralized data capture approach. These programs leverage the power of employees observing and providing feedback to their peers on safety behaviors.

The Bradley Curve (DuPont): A Guide to Workplace Safety

Understand the Bradley Curve and its impact on workplace safety. Learn how to advance through its stages to create a proactive safety culture in your organization.

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The Costs of Non-Compliance for Food Manufacturers

The cost of non-compliance for FDA violations can vary depending on several factors, including the nature and severity of the violation, the scale of the operation, and the history of compliance of the manufacturer. Some potential costs associated with FDA violations for food manufacturers may include: