Digitization Mavericks
3 ways to get operators more involved in maintenance
Creating an autonomous maintenance program is a great way to increase machine up-time and focus on more strategic machine maintenance programs. Getting the operators involved in clean, inspect and lubricate (CIL) maintenance task keeps the line running smoother. Operators learn a bit more about what is “under the hood” of each machine, which makes them…
How to Digitize Construction Site Audits
As a general rule, a supervisor or competent person must inspect a construction site at least once per week to ensure that the site does not reasonably endanger workers. Construction Site Audits include tests and observations necessary for the detection of hazardous conditions. Each region will have its own laws that govern audit requirements and…
How to Digitize Driver’s Vehicle Inspection Reports
Driver’s Vehicle Inspection Reports are necessary and useful, however, they can be missed or “pencil whipped” frequently by staff who want to get out on the road quickly. Staff grumble about vehicle inspections taking too long and managers find out about missed inspections too late. An efficient vehicle inspection program keeps everyone safer and also…
FDA Regulated Software Validation Process
FDA requires software vendors to add features to their software to ensure data integrity and audit trails. The manufacturers that use the software for data capture and workflow management relating to FDA compliance are also required to undergo a validation process to ensure the configured software works as intended. What does software validation mean?…
The Effect Of Blockchain Technology In The Manufacturing Industry
Blockchain. That’s been a popular word in recent years, predominantly associated with Bitcoin currency. An initiated few know what blockchain technology is and how it works. Because of its associations with Bitcoin and the media exposure therefrom, people have been making their own assumptions that have been largely tethered to banking, currency, and global markets. We’re…
What is Lean Manufacturing?
In short, lean manufacturing is a continuous improvement philosophy promoting system-wide efficiency. Indeed, this system values balanced productivity that harmonizes across the entire value chain. If a particular line is more productive than the other parts in the value chain, it does not benefit the efficiency of production. Therefore, lean manufacturing principles adjust for overall…
What is World Class Manufacturing?
An excellent overview of WCM can be found at Better-Operations.com https://better-operations.com/2013/05/22/world-class-manufacturing-at-chrysler-and-fiat/ The World Class Manufacturing programme at Chrysler, Fiat & Co. – better operations The company-specific production system ( XPS) of Chrysler is the World Class Manufacturing (WCM) concept, developed by the Fiat Group in 2006. But, what exactly is the WCM? And, what does…
ArcelorMittal Poland deploys WCM methodology
Bożena Gajdzik, in his white paper, does an excellent job in outlining the processes used by ArcelorMittal Poland to deploy Total Productive Maintenance and WCM within their factory. I have taken the liberty of outlining the “coles notes” in the bullets below. This paper is worth a read if you are interested in World Class Manufacturing…
How to Engage Operators in Total Productive Maintenance and Autonomous Maintenance
This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. And this means everyone, from management and engineers to operators and maintenance technicians. If everyone is involved in maintenance, the benefits can include: Fewer breakdowns and less downtime A safer workplace Better overall performance A…
5 ways to optimize your Time-Based Maintenance (TBM) program
5 ways to optimize your Time-Based Maintenance (TBM) program Andy Pritchard | January 3 2022 | 5 min read Time-Based Maintenance (TBM) Time-based maintenance (TBM), as the name suggests, is maintenance performed on equipment based on a schedule. TBM maintenance is planned maintenance, as it must be scheduled in advance, which means it can…